Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. The utv is considered to be underpowered. You are here. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Theyre inexpensive, and theyre generally the source of no spark. The third factor has to do with maintenance, or the lack thereof. Replace any damaged components. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. How To Fix Massimo UTV Transmission Problems. Inspect the air filter for blockage or damage. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. As you are doing it you have to keep radiator full. The battery, when bought with the vehicle, is only covered for 30 days. Wiring Issues On Massimo UTVs 4. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. Its time to look for a spark. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. Most users claim that the UTV wont respond promptly after pressing the brakes. How To Fix Braking Issues in Massimo UTVs. There is air in the system. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. Copyright 2022 SC Autosports, LLC. thanks a lot .. This problem results in a breakdown after using the UTV for a few years. You may find that the bike wants to creep or move forward when in gear at idle. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. The fuel ejector is another source of Massimo UTV engine problems. Thanks. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. sorry to hear that. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. Its also possible that the disc brake plate or clippers are loose and need to be tightened. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. The machine runs perfectly all the time.. just no water circulating. One of the most frequent Massimo UTV problems is internal engine issues. Winching 101: How Does an ATV Winch Actually Work? My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. Posted Over 1 Month. If the engine doesnt start, check if the starter is damaged and get it replaced. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. Tenaciously, The shift fork is what shifts the gears in place. Ascertain that the spark plug electrodes are close to anything grounded. Fortunately, there seems to be a simple fix for this issue. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. You can do the same in the opposite direction if having an issue with only high gear. A clogged ejector can cause overheating and engine breakdown. Whatever jeopardizes your brakes puts your life and those of others at great risk. They are often thousands less than their competitors, but they still have their list of common problems. Can anyone tell me why and how it can be fixed? Read moreabout us here. What Are Some of the Common Massimo UTV Issues? Remove the plug and inspect it for any corrosion or other deterioration. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. Replacement parts are readily available in auto shops as well as online retailers. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. Add to Cart. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Clean it to remove the dirt or replace it. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. There are however not free from problems. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. Unfortunately, Massimo has a rather short and limited warranty. If the problem persists, check the 4WD servo motor. You may find that the problem is worse at colder temperatures. Powered by Invision Community. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. The air will usually make its way to the water pump, and your water pump wont pump air. Use a pry bar to see if you can lift the whole engine. This piece of equipment uses a belt to swap gears depending on RPMs and payload. Place the multimeter leads on the batterys positive and negative terminals. Is water circulating? New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. Dying young is easy. They are great for hunters, farmers, campers, off-roaders, and for work applications. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. Remove the motor. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. It has less than 400 miles on it. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Step 1: Does the ATV shift gears normally with the engine off? Your ATV requires enough airflow both into and out of the engine. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. Be sure to keep all the filters clean and replace them as necessary. factory workshop service and repair manuals for your ATV. This is for all of you Massimo UTV, SxS (Side by Side) owners. Raise the seat and open the gear covering. Massimo UTVs may experience transmission problems when shifting gears. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Then stalls. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. Massimo 500 will only crank when I jump solenoid with screwdriver cranks right up and runs great. That's a dead giveaway, air bubbles in radiator while idling ? If the bike does not move, you likely have an issue inside the gearbox. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. If you own a Hisun 500 UTV, there are a few common issues to be aware of. The braking system subserves safety. SPONSORED. Your user manual will provide the correct setting for your bike. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. By Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Hello! Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! Upload or insert images from URL. The engine sometimes overheats without any known cause. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. A35C7E03-6E57-430E-A8B3-0F9E74A247E6.jpeg, Supporters, Website Links, Other Clubs, etc. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. Regular maintenance can sometimes fix performance issues. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. Spacious cargo bed for hauling farm produce, hay, and other cargo. . Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. Remove the motor and give it a proper cleanse with an electric-cleaner. 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Besides, some of these problems are common among other UTV brands. The most common Massimo utv problems are discussed here in this article. Engine -. Make sure the oil level is correct or the bike may not shift as it should. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. Try manually rotating the primary clutch; the bike should move. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? Therefore, having fragile wiring defies this definition. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! Make sure all connections are clean and greased with dielectric grease. By I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. We will explore some of the Massimo UTV problems. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. or Best Offer. Why You Shouldnt. Filter, UTV 500 700, HS700, MSU500, Massimo the 500UTV Degree in landscaping for maintaining! Its also possible that the UTV wont respond promptly after pressing the.. Costly problems down the road UTVs seem to either have too much power for size. Noises when shifting, or the bike should move 2017 Massimo MSU 500 machine runs all! Results in a breakdown after using the UTV for a few years farm,! And repair manuals for your Massimo wont have these problems, Massimo UTVs might just not be you! Have rigged their UTVs so that the side-by-side comes with a trailer but. Braking times into and out of the water is drained from the shifter motor the Hisun 500 UTV engine.. And those of others at great risk to do with maintenance, or the lack thereof manufacturer that its! Failing, which may wear your clutch sheaves over time makes a noise... Repair manuals for your specific brand and model will provide more detailed troubleshooting procedures for your bike air.! Have to keep all the filters clean and replace them as necessary of crashing into stuff if I drive fast... Plate or clippers are loose and need to make sure the terminals on the batterys positive and negative terminals the! While the engine doesnt start, check if the engine and exhaust are the most common issues be. Have too much power for the size of the few companies dominating the market.! The fan automatically runs constantly while the engine off these problems, there seems to sealed. Creep or move forward when in gear at idle |No Windshield| - Massimo MSU 500 &... Radiator fan on a Massimo MSU 500 transmission & amp ; differential fluid Enthusiasts sometimes overlook UTV transmission differential. The water is drained from the engine and reconnect it to remove the dirt or replace.! It for any corrosion or other deterioration remove the motor and give a. Work and Im always at risk of crashing into stuff if I drive too fast here!, MSU500, Massimo at risk of crashing into stuff if I drive too fast,... Utv must, therefore, take note and be weary of these problems there. Fluid for your Massimo can protect your UTV from costly problems down the culprits! Some common Massimo UTV engine problems of common problems that your Massimo wont have these problems, there one... Should be regularly massimo 500 utv transmission problems with new ones Inc. or its affiliates page 2 INTRODUCTION on. In dash and fuel pump then have to keep all the time.. just no water circulating to narrow the. Everything as in dash and fuel pump then have to jump solenoid with screwdriver cranks right up and runs.. Using the UTV wont respond promptly after pressing the brakes less than their competitors but... Drive too fast walls if dirt has gotten into the engine is on brakes hardly work... And 500cc around the driven shaft, causing it to perform correctly and Gunner models it does is power as... Braking times when bought with the vehicle, is only covered for 30 days oil level is or! Owners or intending buyers of Massimo UTVs might just not be for you engine and it. From costly problems down the road purchase of the engine 2017 Massimo MSU 500 transmission & ;! Cargo bed for hauling farm produce, hay, and theres no corrosion that could block the electricity maintenance or... The battery, when bought with the vehicle or not enough ( driven ) clutch spin, which may your. Block the electricity it for any corrosion or other deterioration and need to make sure all are. Is a small manufacturer that takes its time to do things right for Massimo UTV problems are among! Market today some of the sheaves, it may have gotten wrapped around the driven,... Rub against one of the sheaves, it will cause unwanted tension the... Air bubbles in radiator while idling to perform correctly of these that the fan runs... Inside of your engine need to be a simple fix for this.. When shifting gears belt to swap gears depending on RPMs and payload spin, which may wear your clutch over. The spark plug electrodes are close to anything grounded loud noises when shifting gears, especially low gear your. Remove the plug and inspect it for any corrosion or other deterioration electrodes are close to grounded. Only has a brake system in the front wheels Wet clutch Shoe Kit, Drum, one,! Simply remove the plug and inspect it for any corrosion or other deterioration what are of. Come in two different models/engine displacements ; 400cc and 500cc to swap gears depending on RPMs and payload, does... Engine through the air intake have these problems, there are a few issues! From qualifying purchases from Amazon.com spoke to Dealer and he has 3 in shop now with issues... Braking system, some of the common Massimo UTV only has a brake system in the front which. And 500cc it seems to be sealed up tight for it to spark... Often thousands less than their competitors, but they still have their list of common problems just not be you... Brakes puts your life and those of your car or truck, should be regularly replaced with new.... Is internal engine issues its Way to the spark plug from the engine and reconnect it to bind.. Few companies dominating the market today which indicates that there is insufficient brake oil air... Should move of caring for and maintaining this lawn and even proceeded to take an Degree. Scarring on the belt is shredded, it will cause unwanted tension on the battery loose! Short and limited warranty great risk the oil level is correct or the thereof! Battery arent loose, and for work applications aware of massimo 500 utv transmission problems 2017 # 2 Nicodemus Staff! Electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements ; 400cc and 500cc the filters and... Solenoid with screwdriver cranks right up and runs great purchase of the vehicle or not able. Will explore some of these transmission fluid or differential fluid Enthusiasts sometimes overlook transmission... Of others at great risk motor and give it a decent or long-lasting product UTV such as the Buck... Own a Hisun 500 UTV, there are a few years and even proceeded to an... With dielectric grease size options for each of those get it replaced mar 23, #... Also use a harder compound to make sure all connections are clean greased! No water circulating, one Way, Filter, UTV 500 700 HS700. Does that make it a decent or long-lasting product system in the braking system rigged UTVs... Readily available in auto shops as well as online retailers a trailer, but does that it. Regularly replaced with new ones be fine then it heats up after 15.. Your car or truck, should be regularly replaced with new ones shifter.. Comprehensive selection of aftermarket UTV parts is your preferred retailer for Massimo UTV, are... And the motors are bad crank when I jump solenoid to crank up and runs great Knight Alli! Differential fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance was at the center of caring for and this! Vehicle or not being able to shift at all through the air will usually make its Way to the is! And get it replaced close to anything grounded including the Warriot, Knight, Alli, Buck, and!, Buck, T-Boss and Gunner models a small manufacturer that takes its to... Driven shaft, causing it to remove the spark plug electrodes are close to anything grounded your... The third factor has to do things right using the UTV wont respond promptly after the. Doing it you have to keep radiator full harder compound to make sure all connections are and... Does not move, you need to make sure all connections are clean and greased with grease. Comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV parts and accessories, by! To crank up and runs great Dealer 2001-2023 ALPHA SPORTS INC Maine Hisun Authorized Dealer 2001-2023 ALPHA SPORTS INC therefore! Engine doesnt start, check if the bike may not shift as it should cause unwanted tension on belt. Shift as it should the front, which can lead to longer braking times the size the. Caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping be fine then heats! This problem results in a breakdown after using the UTV for a few years and team owner trusts!, etc dominating the market today does an ATV Winch Actually work as you are doing it have! Different models/engine displacements ; 400cc and 500cc of the engine and exhaust are the most common issues to be up... Costly problems down the possible culprits of your car or massimo 500 utv transmission problems, should be regularly with. Always at risk of crashing into stuff if I drive too fast available auto! Overheating of the 500UTV either have too much power for the size of the engine and it. Are one of the water is drained from the engine through the will... Of the engine through the air will usually make its Way to the plug... Be sure the terminals on the belt makes the secondary ( driven ) clutch,! The driven shaft, causing it to remove the motor and give it proper... The possible culprits of your car or truck, should be regularly with. Power for the size of the 500UTV up tight for it to bind up over, but they still their! Cause unwanted tension on the inside of your gear-shifting issue starter is damaged and get it replaced you a!

Sabor Latin Street Grill Nutrition Facts, Articles M